Penguard HB

Product description

Penguard HB is a high build, two-pack epoxy coating based on epoxy resin with high molecular weight. This product is a part of a complete system which is certified not to spread surface flames.

Recommended use

As an anti corrosive primer and intermediate coating for corrosion protection of various substrates including steel. May be used in tanks for potable water. A suitable washing procedure depending on national rules may be required.

Film thickness and spreading rate

                                                                            Minimum                Maximum                      Typical

Film thickness, dry (µm)                                   80                             150                               100

Film thickness, wet (µm)                                 150                            280                               185

Theoretical spreading rate (m²/l)                   6,8                             3,6                                  5,4

Approvals

  1. APAS approved to specification 2972.

  2. Approved to UNE 48272.

Physical properties

Colour Grey, Red, White

Solids (vol %)* 54 ± 2

Flash point 25ºC ± 2 (Setaflash)

VOC 390 gms/ltr UK-PG6/23(97). Appendix 3

Gloss Flat

Gloss retention Fair

Water resistance Very good

Abrasion resistance Very good

Solvent resistance Excellent

Chemical resistance Excellent

Flexibility Good

*Measured according to ISO 3233:1998 (E)

Surface preparation

All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in accordance with ISO 8504.

Bare steel

Cleanliness: Blast cleaning to Sa 2½ (ISO 8501-1:2007). Roughness: using abrasives suitable to achieve grade Fine to Medium G (30-85 µm, Ry5) (ISO 8503-2)

Shopprimed steel

Clean, dry and undamaged approved shopprimer.

Coated surfaces

Clean, dry and undamaged compatible primer. Contact your local Jotun office for more information.

Other surfaces

For aluminium and galvanized surface; degreasing, light abrading or sand sweeping.

The coating may be used on other substrates. Please contact your local Jotun office for more information.

Condition during application

The temperature of the substrate should be minimum 10°C and at least 3°C above the dew point of the air, temperature and relative humidity measured in the vicinity of the substrate. Good ventilation is usually required in confined areas to ensure proper drying. The coating should not be exposed to oil, chemicals or mechanical stress until cured. If necessary, Penguard Stayer, Penguard Primer, Penguard HB, Penguard Special may be used down to 2ºC, provided a special accelerator is added.

Application methods

Spray Use airless spray

Brush Recommended for stripe coating and small areas, care must be taken to achieve the specified dry film thickness.

Application data

Mixing ratio (volume) 4:1

Mixing 4 parts Comp. A (base) to be mixed thoroughly with 1 part Penguard, Comp. B (curing agent).

Induction time 30 minutes.

Pot life (23°C) 8 hours. (Reduced at higher temp.)

Thinner/Cleaner Jotun Thinner No. 17. Do not use thinner when applied in potable water tanks.

Guiding data airless spray

Pressure at nozzle 15 MPa (150 kp/cm², 2100 psi.)

Nozzle tip 0.46 - 0.69 mm (0.018-0.027")

Spray angle 40 - 80°

Filter Check to ensure that filters are clean.

Drying time

Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be affected correspondingly. The figures given in the table are typical with:

  • Good ventilation (Outdoor exposure or free circulation of air)

  • Typical film thickness

  • One coat on top of inert substrate

Substrate temperature

10°C

23°C

40°C

Surface dry

5 h

2,5 h

1 h

Through dry

16 h

8h

3,5 h

Cured

14 d

7d

3 d

Dry to recoat, minimum Dry to recoat, maximum 1

16 h

8h

3,5 h

1. Provided the surface is free from chalking and other contamination prior to application, there is normally no overcoating time limit. If the coating has been exposed to direct sunlight for some time, special attention must be paid to surface cleaning and mattening/removal of the surface layer in order to obtain good adhesion.

The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special conditions could be included.

 

Typical paint system

 

Penguard HB

 

2 x 100 µm

 

(Dry Film Thickness)

Penguard Topcoat

1 x 50 µm

(Dry Film Thickness)

Or

Penguard Primer

 

1 x 50 µm

 

(Dry Film Thickness)

Penguard HB

Penguard Topcoat

1 x 100 µm

1 x 50 µm

(Dry Film Thickness)

(Dry Film Thickness)

For potable water tanks:

Penguard HB

 

3 x 100 µm

 

(Dry Film Thickness)

Other systems may be specified, depending on area of use

SPECIAL WASHING PROCEDURE WHEN THIS PRODUCT IS USED IN TANKS FOR POTABLE WATER

Either

After the paint is cured (see drying/curing time above), the tank is filled with warm water (above 60 - 80°C), which shall remain in the tank for 24 hours. Then the tank is thoroughly washed, using water of min. 80°C together with brushes or washed with steam

or

After the paint is cured (see drying/curing time above), the tank shall be ventilated with warm air, min 23°C for 7 days. Then the tank is filled three times with warm water (min. 50°C), each filling shall remain in the tank for 24 hours. Finally, the tank is washed, using water of min. 50°C together with brushes or washed with steam

Other washing procedures may be acceptable, please contact your local Jotun representative for details.

Storage

The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.

Handling

Handle with care. Stir well before use.

Packing size

16 litres Comp. A (base) in a 20 litre container and 4 litres Penguard, Comp. B (curing agent) in a 5 litre container 4 litres Comp. A (base) in a 5 litre container and 1 litre Penguard, Comp. B (curing agent) in a 1 litre container

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do not breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.

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